Consulting Expertise
Whether you need to resolve a critical supplier issue, optimize a manufacturing process, develop organizational capability, or navigate a complex technical challenge, I bring practical experience across quality engineering, process improvement, and leadership. My work delivers tangible outcomes: cost savings, schedule compression, quality improvements, and sustainable organizational change.
Supplier Quality Transformation
I specialize in turning around struggling supplier relationships and building high-performing quality organizations. At KCNSC, I led a team of 21 engineers supporting critical defense manufacturing, where we transformed our largest supplier from 82% quality rates and chronic delivery failures to 99.75% quality and ahead-of-schedule performance, ultimately earning them Supplier of the Year. I've also championed Kaizen events that drove quality scores from 0% to 93% in twelve months, and I've mentored emerging suppliers to become competitive players in their markets.
My approach combines AS9100/ISO 9001 expertise with practical problem-solving tools like FMEA, A3 analysis, and strategic partnerships. Whether you're dealing with chronic quality issues, supply chain disruptions, or need to develop supplier capabilities, I bring proven methods that deliver measurable results.
Manufacturing Process Optimization
I've spent over a decade solving complex manufacturing challenges across diverse industries—from precision machining in defense to high-volume rubber extrusion. At Goodyear, I developed an extrusion control algorithm that improved uniformity by 5% and cut waste by 10% across global operations. I've also pioneered new inspection methods, like implementing SmartProfile CMM acceptance that saved $138k and months of delays, and designing automated quality assessment systems using existing equipment.
My technical foundation includes metallurgy, materials science, GD&T, and hands-on experience with CNC machining and fabrication. I leverage simulation tools (FEM, Monte Carlo, genetic algorithms) alongside lean methodologies to identify root causes and implement sustainable improvements. If you're facing production bottlenecks, quality escapes, or need to optimize complex processes, I can help you find solutions that stick.
Leadership & Organizational Development
Building effective teams and organizational capability is at the core of what I do. I've maintained <2% annual attrition and 93% engagement scores while consistently driving my teams to top-tier performance metrics. My leadership experience spans military command (leading 100 troops through demanding training rotations) to corporate quality management, always emphasizing trust, mentorship, and results.
I'm particularly effective at developing people and processes simultaneously—whether that's creating new training programs for technical teams, resolving production crises through cross-functional collaboration, or building cultures of continuous improvement. As a PMP-certified project manager with 15 years of experience, I've led technical initiatives valued up to $140M and managed everything from civil development projects in Afghanistan to corporate transformation efforts.